french fries processing machine

Brief Introduction of automatic french fries line

French Fries production line is similar to potato chips production line in technology.  It needs washing, peeling, cutting, blanching, and frying. The only difference is that the French Fries line also needs the freezing process.

Flow chart of French Fries production line

Materials input----peeling----sorting---hoisting & Vibration---Slicing---washing----blanching-----air drying----frying---deoiling----quick freezing----packaging.

Machines used for French Fries production line

1)Hoister  2)peeler  3)material sorting conveyor  4)hoister& Vibrator 5)slicer 6)washing machine 7)blanching machine 8)air dryer  9)continuous fryer 10) Vibration deoiling machine 11)deoiling conveyor 12) quick freezer 13)Multi-head packaging machine.

Technical parameter of machines for French Fries production line

No.

Product name

Model

Power(kw)

Size(mm)

Note

1

hoister

TSJ-2500*800

 0.37

2500*900*1300

 

2

peeler

QPJ-2500*840

 2.2

2500*840*1300

Peeling efficiency:85%

3

Sorting conveyor

SSJ-2500×600

0.37

2500×600×1000

 

4

Hoister+vibrator

TSJ-800

0.37

3000×800×1350

 

5

slicer

QTJ-800

0.75

820*510*870

Thickness: 2-20mm

6

Blanching machine

PTJ-5000*800

0.75

5000*1400*1350

 

7

Air dryer

LSJ-4000*800

0.75

4000*1200*1800

 

8

Continuous fryer

BYL-5500*800

160

5500×2000×2000

Frying time:1.5-4 minutes

9

Vibration deoiling machine

LYJ-3000*1200

0.75

3000*1400*1200

 

10

Deoiling conveyor

SSJ-2500*800

0.37

2500×900×1000

 

11

Quick freezer

YSLD1000A

150

18200*1800*2550

 

12

Packaging machine

Bzj-720

10

1780*1350*1700

 

 

 

 

Detailed introduction of machines for French Fries production line

 

1.Hoister

Mesh belt uses304 SUS food-grade stainless steel.

The supporting frame is 304 SUS 50*50mm square tubes.

2mm of thickness stainless steel.

The motor is a frequency conversion speed adjustment.

Automatically lift the potatoes. Labor-saving and durable is used.

 

2.Peeler

1)use SUS 304 food-grade stainless steel.

2)Rollers are made from wearable, anti-acid corrosion, and anti-alkali corrosion materials. Durable in use.

3)Rollers are designed in swinging shape, with no dead angle in removing the peels.

4)The machine adopts high precision one-time laser symmetrical cutting, ensuring the symmetrical structure of the machine body. Easy and convenient in maintenance with a long lifespan.

5)Spiral pushrod design. Automatic discharging and adjustable discharging time.

6)The top part has a water spraying device. The pipeline is stainless steel. Thickness is 2mm stainless steel plate.

 

 

3.Sorting conveyor

1)This conveyor is used to sort out and conveyor the inappropriate potatoes. There is materials recycling port on the two sides of the conveyors. The bottom part of the recycling port has a conveying structure.

2)Food grade PVC mesh belt. Durable in use and no damage to the potatoes. Mesh belt speed frequency is adjustable.

3)The supporting frame is 40*40mm square tubes. Side plate thickness is 2mm stainless steel 304.

 

 

4.Materials hoister+Vibrator

1)Mesh belt uses304 SUS food-grade stainless steel.

2)The supporting frame is 304 SUS 50*50mm square tubes.

3)2mm of thickness stainless steel.

4)The motor is a frequency conversion speed adjustment.

5)The discharging part has a water washing port.

5.Potato slicer

1)sizes of the potato chips: 2MM,6MM,8MM,10MM,12MM,15MM.

2). Adopt SUS 304 food-grade material.

3). Reasonable machine structure. The input port is specially designed to avoid being cut.

4). Easy to operate, convenient in cleaning, labor-saving, and saving cost.

 

6.potato washing machine

Air bubble cleaning machine is mainly used to clean the vegetables, seafood, dates, carrots, apple, potatoes, and sweet potatoes. It is especially suitable for the clean of the vegetables and fruits are grown in the mud. It has a high cleaning degree and can keep the original colors of the vegetables and fruits.

Features of the air bubble cleaning line:

1)save water, electricity, and time. clean and hygienic.

2)No damage to the vegetables. High efficiency, covering little space. safe and reliable.

3)Easy to install and convenient to operate and maintain. low energy consumption.

 

 

 

7.Blanching machine

This machine is suitable for the washing of the seafood, fruits, vegetables, mushrooms, and roots of the vegetables.

The inner body is a 3mm stainless steel 304 plate. No leakage of water. The exterior body is a 2mm stainless steel 304 plate.

Under the strike of the high-pressure water bubbles, materials are tumbled in the water, which can effectively separate the mud, sand, debris, and other materials. It has the features of great cleaning capacity, high washing efficiency, no damage to the materials, stable operation, and saving water resources. At the end section of the air bubble cleaning, bringing materials to the next section through the conveyor. In the conveying process, materials are sprayed and cleaned once time by the high pressure water pump.

Pipelines are aligned horizontally. Water discharging ports are set at one side of the machine.

 

8.Air drying machine

Cooling the material by air. There are two sections of the mesh belt. Materials are got tumbled from the first section to the second section, ensuring two parts of the materials can be dried.

Mesh belt is a stainless steel spiral belt. Operation speed is manually controlled.

The centrifugal fan is 0.37kw. Side plate thickness is 2.5mm 304 stainless steel plate.

Stainless steel plate is installed under the mesh belt to ensure the floor is clean.

9. French fries frying machine

The body of the fryer uses SS 304 material. Side plate uses 4mm stainless steel plate. The bottom part uses a 5mm stainless steel plate.

Materials that can be fried are potato chips, French fries, and snacks.

Discharging oil cover and mesh frame can be lifted separately, which is easier to be cleaned.

There are 4 pieces of the temperature control point, which control the temperature of each section. Stainless steel electric heating pipes.

The precision temperature control system ensures the frying medium temperature is between ±2℃.

 

10.Vibration deoiling machine

1)Mesh belt control is frequency conversion speed control. Oil is removed from air drying. Side plate thickness is 2.5mm stainless steel material.

2)The bottom part of the conveyor has the oil receiving box to keep the floor clean.

3)High-efficiency low noise axial flow fans are added to get rid of oil fast.

 

 

11.Deoiling conveyor

1)Mesh belt control is frequency conversion speed control. Oil is removed from air drying. Side plate thickness is 2.5mm stainless steel material.

2)The bottom part of the conveyor has the oil receiving box to keep the floor clean.

3)High-efficiency low noise axial flow fans are added to get rid of oil fast.

 

12.Quick Freezer

Our single body quick freezer is composed of inlet, insulation body, outlet, transmission system, air circulation system, evaporator, cooling source system, and electric control system. We can customize clients the capacity.

 

12. Packaging machine

Generally, we use a multi-head packaging machine to pack the quick-frozen French fries.  It includes 5 pieces in total: 1) main machine 2)10 heads scales 3)z type conveyor 4)platform 5) finished product conveyor.

 

 Contact for more information about frozen french fries making machine

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